No pollution fully automatic waste tyre pyrolysis plant
Continuous Pyrolysis Plant / Date:10-25-2021
For scrap tyre disposal,the most profitable method is pyrolysis.Doing fully automatic waste tyre pyrolysis plant adopts the latest pyrolysis technology.
3 D picture of fully automatic waste tyre pyrolysis plant
By using our automatic waste tyre pyrolysis plant, you can get tyre oil, carbon black and steel wire from waste tyres. The tyre oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc., or used for generators to get electricity. The carbon black can be used for construction bricks with clay or used as fuel. The steel wire can be recycled to produce new steel products. Besides, some combustible gas generated can be recycled to the reactor and act as fuel, which will save energy for the whole process.
No pollution fully automatic waste tyre pyrolysis plant
Main differences between the batch waste tyre pyrolysis plant and fully automatic waste tyre pyrolysis plant:
(1) For the continuous system, the feeding of the raw materials and discharging of slag are both automatic, while for the batching system, the two processes are both manual.
(2) For the continuous system, the feeding hole is very small, so it needs shredder to cut the tyres into small pieces (30-50 mm), while the batching system does not need the pretreatment device.
(3) The continuous system can work continuously without a stop, while for the batching system, the reactor must be cooled before the second batch.
Differences batch and continuous pyrolysis plant
The advantages of no pollution fully automatic waste tyre pyrolysis plant:
1. Fully automatic with low labour cost
Our No pollution fully automatic waste tyre pyrolysis plantis controled by PLC system with automatic feeding and discharge system, which only need 1-2 worker for operating the PLC or computer is ok.
2. Fully pyrolysis for high oil output
Our No pollution fully automatic waste tyre pyrolysis plant adopts mutiple reactor design which can make fully pyrolysis of waste tires, thus to get high oil output.
3. Big capacity
Also due to continuous feeding and discharge system, and unique mutiple reactor design, our fully automatic continuous waste tyre pyrolysis plant can process at least 10 tons waste tires per day, up to 100T/D.
4. Internal rotating for conitnuous operation
For external rotating system, you have to change the sealing material every three days, thus cannot achieve the real sense of continuous process. But our continuous waste tyre pyrolysis reactor adopts internal rotating method, which no need to worry about the sealing of the external rotating system.
5. Continuous working save time and energy
6. Long working life
During the continuous pyrolysis process, reactor heating is by indirect hot air heating, which will not damage reactor so much, thus to keep long usage life of the reactors. And since the hard steel wire already removed from waste tires before pyrolysis processs, thus no damage for the reactor.
The technical data of no pollution fully automatic waste tyre pyrolysis plant:
| No. | Item | Specifications | ||||||
| 1 | Model | DY-C-10 | DY-C-20 | DY-C-30 | DY-C-50 | DY-C-60 | DY-C-80 | DY-C-100 |
| 2 | Cpacity | 10T/D | 20T/D | 30T/D | 50T/D | 60T/D | 80T/D | 100T/D |
| 3 | Power | 35Kw | 50Kw | 65Kw | 80Kw | 90Kw | 105Kw | 120Kw |
| 4 | Working type | Continuous | ||||||
| 5 | Reactor deisgn | Mutiple reactors (The quantity and size depends on the raw material condition) | ||||||
| 6 | Rotating | Internal rotating | ||||||
| 7 | Cooling system | Recycled waster cooling | ||||||
| 8 | Reactor material | Q245R/Q345R boiler plate | ||||||
| 9 | Heating method | Indireact hot air heating | ||||||
| 10 | Heating fuel | Fuel oil/gas | ||||||
| 11 | Feedstock | Waste tire/plastic/rubber | ||||||
| 12 | Output | Fuel oil, carbon black | ||||||
The final product and application of no pollution fully automatic waste tyre pyrolysis plant:
| NO | Name | Percentage | Usage |
| 1 | Tyre fuel oil | 45% |
1.Can be sold directly 2.Can be as fuel 3.Can be used industrial and commercial purposes. Such as power plant factory,glass factory,cement factory,ceramic factory. |
| 2 | Carbon black | 30% |
1.Can be sold directly 2.Can be used electric cable jacketing,black nylon bag,rubber additive |
| 3 | Steel wire | 15% |
1.Can be sold directly 2.Make steel bloom by use hydraulic press-packing |
| 4 | Oil gas | 10% |
1.Can be as fuel burn by use gas burning system 2.Extra gas also be storage as fuel for other heating |
