Waste tyre pyrolysis plant project report
Waste Tire Pyrolysis Plant / Date:01-16-2019
Why do we want to do the waste tyre pyrolysis plant project?
With auto industry growing strongly, 50%-55% raw rubber are used for tire manufacturing every year. Auto should change tires every 30,000-50,000 km, in this way, 17 million tons waste tires produced in one year.
Waste tyre burning
Waste tyre/plastic/rubber is refractory and needs hundreds of years before not affecting plants growth in the earth.It takes up quantities offarmland, breeding some diseases (dengue fever etc), destroys vegetation. If used for fuel or burned, no plants will grow in surrounding field. Thus to figure out an efficient and environmental way to dispose the waste tyres is such important for the green world.
How to find a best way to process waste tyres?
To achieve a green way for processing the waste tyres, we developed the waste tyre pyrolysis plant for dealing with the waste tyres. This way not only can make disposal for the waste tyres, you also can get valuable products, like fuel oil, carbon black and steel wire for all kinds of commercial use. It’s a low investment but high benefit project.
Waste tyre pyrolysis plant
What other waste can be processed by the waste tyre pyrolysis plant?
Except waste tyres, this pyrolysis plant also can be applicable to waste plastics or rubbers.
The final products are as below:
From tyres: fuel oil, carbon black and steel wire
From plastics and rubbers: fuel oil, carbon black
Waste tyre pyrolysis plant application
What’s the working principle of the waste tyre pyrolysis plant?
1. Put raw materials into reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank. Third, the exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment.
3. Smoke produced by processing the tyres/plastics can achieve national emission standard through dual desulfurization and dusting removal device.
4. After you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.
Last, when the temperature falls to 100 degree Celsius, worker could put steel wire hook to reactor to take steel wire out. After all these steps, you can start another batch.
Waste tyre pyrolysis plant working principle
How to make profit analysis of the waste tyre pyrolysis project?
Here I have the profit analysis made by our Macedonia customer. Below please check it for your reference. (Note: This analysis was made in 2012, the statistics are not new.)
| Profit analysis from Macedonia cutomer(10 tons capatity) | ||
| Cost for one batch | ||
| NO. | Item | Cost of each batch |
| 1 | 10 tons of waste tire | 10T*USD 42.5/t=USD 425 |
| 2 | 0.4 tons of coal | 0.4T*USD 70/t=USD 28 |
| 3 | Electricty and water | 244 kwh*USD0.26=USD 63.44 |
| 4 | Workers | 4*USD 15=USD 60 |
| 5 | Total cost | USD 576.44 |
| Income for one batch | ||
| 1 | Crude oil | 4.5T*USD960=USD 4320 |
| 2 | Steel wire | 10T*15%*USD350/T=USD 525 |
| 3 | Carbon black | 3T*USD 20/T=USD 60 |
| Total income | USD 4905 | |
| Profit | ||
| 1 | Daily profit | USD 4328.56 |
| 2 | Month profit | 4328.56*25 days=USD 108214 |
| 3 | Annual profit | USD 108214*10 months=USD 1082140 |
How to choose the waste tire pyrolysis plant?
Since this pyrolysis plant is similar as pressure vessel, which requires high standard quality control and safety measures. When you are ready to buy the machine, there are several important points that you need to pay more attention to:
--- Quality control
--- Safety measures
--- Environmental protection measures
--- Supplier experience
How is DOING’s experience?
Waste tyre pyrolysis plant installation in different country
We DOING Company as a leading company for manufacturing and supplying waste tire and plastic recycling machinery has specialized in this field for almost 10 years, 4 years for domestic market, 6 years for international trade.
By now, we have installed hundreds of machines in more than 30 countries all over the world:
Africa: Egypt, Nigeria, Sudan, Ethiopia, Congo, Uganda;
Europe: Romania, Poland, Italy, Macedonia, Albania, Turkey, Estonia;
Asia: Malaysia, Pakistan, India, Thailand, Iran, Bangladesh, Lebanon, Jordan, UAE;
America: Mexico, Ecuador, Haiti, Guatemala, Aruba, Panama, Jamaica, Colombia.
And we have very professional engineers which can sent to your site for machine installation, commissioning and training your workers.
How is the after-sale service?
--- Delivery time - It will be 10-15 days after we receive the deposit.
--- The installation period for one set machine is about 20-30days.
--- During the installation period, buyer should pays $60.00 per day to our engineer and the accommodation ; And buyer should take charge of the round trip air tickets for our engineer fly to your country.
--- Warranty: 1 year for free, except man-made damage.
Welcome you come to our factory for a visiting!
Technical parameter of used of waste tyre pyrolysis plant technical data
| No. | Items | Contents | ||
| 1 | Equipment type | DY-1-6 | DY-1-8 | DY-1-10 |
| 2 | Raw material | Waste tyre | Waste tyre | Waste tyre |
| 3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
| 4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
| 5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton |
| 6 | Operating pressure | Normal | Normal | Normal |
| 7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R |
| 8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
| 9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
| 10 | Total power | 19KW | 19KW | 19KW |
| 11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
| 12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm |
| 13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
| 14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
| 15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 |
| 16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
| 17 | Delivery time | 20days | 20days | 20days |
| 18 | Weight | 27T | 30T | 35T |
Prepared by customer about used of waste tyre pyrolysis plant
| No. | Item | Consumption |
| 1 | Coal(for choice) | 500kg/day |
| 2 | Wood(for choice) | 800kg/day |
| 3 | Natural gas(for choice) | 100-150kg/day |
| 4 | Oil(for choice) | 300-350kg/day |
| 5 | Electricity | 244kwh/day |
| 6 | Water(recycled) | 60㎥ /month |
| 7 | Total power | 19kw |
| 8 | Land area | 35m*15m |
How to deal with the final products made from waste tyre pyrolysis plant?
Fuel oil
Fuel oil application
Carbon black
Carbon black application
Carbon black produced from this system is crude powdery material, which can be directly sold to cement factory mix with cement. Or made into briquettes used for heating, just like coal. Or grinded into fine powder used for making paint and printing ink.
Steel wire
Scrap steel wire can be directly sold to iron recycling station or steel mill for further treatment.
