Waste tyre producers to diesel fuel recycling process plant
Waste Tire Pyrolysis Plant / Date:11-27-2020
The waste tyre producers to diesel fuel recycling process plant can convert waste tyre to diesel fuel and carbon black by pyrolysis technology.
Waste tyre producers to diesel fuel recycling process plant
DOING Group is a professional waste tyre producers to diesel fuel recycling process plant manufacturer in China, supplies several types of waste tyre producers to diesel fuel recycling process plant, which adopts the most advanced technologies and raw materials with excellent quality. The waste tyre producers to diesel fuel recycling process plant mainly combines the following systems: pretreating system, feeding system, pyrolysis system, condensing system, dedusting system, drying system, water-cycling system, and slag discharging system. Waste tyre producers to diesel fuel recycling process plant has the characteristics of safety, quality of welding seam, environment protection, economical, high oil output, high working efficiency, and so on.
Waste tyre producers to diesel fuel recycling process plant can process raw material:
1.Waste tyre/tire
2.Waste rubber
3.Waste plastic
The raw material for waste tyre producers to diesel fuel recycling process plant
Waste tyre producers to diesel fuel recycling process plant working process:
1. Put raw materials into reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank.
3. The exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment. Smoke produced by processing the tyres/plastics can achieve national emission standard through dual desulfurization and dusting removal device.
4. After you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.
After all these steps, you can start another batch.
The process of waste tyre producers to diesel fuel recycling process plant
Our waste tyre producers to diesel fuel recycling process plantcan convert waste tyre into high grade diesel fuel. Waste tyre are long chain polymers containing more than 50000 carbon atoms attached to each other in a cross linked or straight chain.During waste plastic pyrolysis, this long chain is broken down into smaller chain. The waste tyre producers to diesel fuel recycling process plant turns waste materials into gases and liquids. The end products can be used in any standard diesel engine or generator with little or no modifications. The oil yield of waste tyre producers to diesel fuel recycling process plant:
In waste tyre producers to diesel fuel recycling process plant , the polymer waste is not burned, instead it is broken down into usable finished products like Pyrolysis Oil, Hydrocarbon Gas and Charcoal.
The oil yield of different raw materials
For different types of plastics, tyres or rubbers, the oil yield is also different.
PE | 95% |
PP | 90% |
PS | 90% |
ABS | 40% |
Leftoversofpaper | Wet15-20%,dry60% |
Housegarbage | 35-50% |
Plasticcable | 80% |
Plasticbag | 50% |
Submarinecable | 75% |
Rubbercable | 35% |
Sole | 30% |
Bigtires | 45-50% |
Smalltires | 35%-40% |
PVC | Notsuitable |
PET | Notsuitable |
Our waste tyre producers to diesel fuel recycling process plantoffers following benefits: 1.Generates quality fuel with lower emission 2.Controls plastic land pollution 3.Recover energy from waste 4.Helps recycle carbon
Technical parameter of Waste tyre producers to diesel fuel recycling process plant
No. | Items | Contents | ||
1 | Equipment type | DY-1-6 | DY-1-8 | DY-1-10 |
2 | Raw material | Waste tyre | Waste tyre | Waste tyre |
3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton |
6 | Operating pressure | Normal | Normal | Normal |
7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R |
8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
10 | Total power | 19KW | 19KW | 19KW |
11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm |
13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 |
16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
17 | Delivery time | 20days | 20days | 20days |
18 | Weight | 27T | 30T | 35T |
Prepared by customer about waste tyre producers to diesel fuel recycling process plant
No. | Item | Consumption |
1 | Coal(for choice) | 500kg/day |
2 | Wood(for choice) | 800kg/day |
3 | Natural gas(for choice) | 100-150kg/day |
4 | Oil(for choice) | 300-350kg/day |
5 | Electricity | 244kwh/day |
6 | Water(recycled) | 60㎥ /month |
7 | Total power | 19kw |
8 | Land area | 35m*15m |
The products appplication of waste tyre producers to diesel fuel recycling process plant:
1. Fuel oil (45%-52%): Oil from waste tyre producers to diesel fuel recycling process plant can be used as industrial fuel for burning.
Fuel oil application
2. Carbon black (30%): First, Carbon black from waste tyre producers to diesel fuel recycling process plant is crude . You can sell it to the brick factory as internal combustion or to the factory which need it as raw materials, such as shoe, tire, cable and sealant companies. Second, could make further process, make carbon black powder into carbon black briquette, and use it for burning.
Carbon black application
3. Steel wire (30%): It can be sold to the iron and steel company directly.
4. Waste gas (5%): we have a special design could recycling it into fire furnace for burning.