Waste Tire Pyrolysis Plant

No Pollution Waste Tyre Pyrolysis Plant

Waste Tire Pyrolysis Plant / Date:03-17-2021

No pollution waste tyre pyrolysis plant is a kind of waste recycling machine, which is used to convert waste tires into fuel oil, carbon black and steel wires. Doing Group has two types of no pollution waste tire pyrolysis plant, one is batch waste tire pyrolysis plant, which is cost-effective and easy operation, the other is continuous waste tire pyrolysis plant, which is fully automatic operation, labor saving higher efficient, and higher oil yield. Both of them are environmentally friendly and available to choose with various different capacities according to your requirement.

fully automatic waste tyre pyrolysis plantNo pollution waste tyre pyrolysis plant

Environmental devices of DOING non pollution waste tyre pyrolysis plant for sale:

DOING's waste tyre pyrolysis plants are engineered for minimal environmental impact, meeting strict emission standards, including India, South Africa, Brazil, the USA, and Indonesia—regions with high waste tire volumes. Our pyrolysis systems ensure full compliance with global environmental regulations through advanced pollution control:

1. Zero Wastewater Discharg

Closed-loop water cooling system: Water and oil never mix, eliminating wastewater contamination.

100% water recycling: No discharge, no pollution.

environmental tire pyrolysis plantNo water pollution DOING tire pyrolysis plant

2. Exhaust Gas Purification

Desulfurization & Deodorization: Removes H₂S, SO₂, and non-methane hydrocarbons via scrubbers + activated carbon adsorption.

Low-NOx Combustion: Denitration (SCR/SNCR) systems reduce nitrogen oxide emissions.

Dust Control: Bag filters capture particulate matter from tire shredding and carbon black handling.

no pollution waste tyre pyrolysis plantWaste tyre pyrolysis plant environmental devices

3. Tailored Compliance

Flexible configurations: Adjustable emission control setups (e.g., added electrostatic precipitators) to meet local EIA requirements.

Real-world validation: Proven in EU-standard, EPA-compliant (USA), and emerging markets like Southeast Asia.

Unlike traditional incineration, our tire oil production pyrolysis plant transforms waste tires into fuel without open burning or landfill reliance—turning an environmental liability into a clean energy resource.

Main differences between the batch waste tyre pyrolysis plant and fully automatic waste tyre pyrolysis plant:

(1) For the continuous system, the feeding of the raw materials and discharging of slag are both automatic, while for the batching system, the two processes are both manual.

(2) For the continuous system, the feeding hole is very small, so it needs shredder to cut the tyres into small pieces (30-50 mm), while the batching system does not need the pretreatment device.

(3) The continuous system can work continuously without a stop, while for the batching system, the reactor must be cooled before the second batch.

Batch continuous pyrolysis plant differencesDifferences batch and continuous pyrolysis plant

The advantages of no pollution fully automatic waste tyre pyrolysis plant:

• 1. High automation with low labour cost

No pollution fully automatic waste tyre pyrolysis plant is controled by PLC system with automatic feeding and discharge system, which only need 1-2 worker for operating the PLC or computer is ok.

• 2. High oil output

No pollution fully automatic waste tyre pyrolysis plant adopts mutiple reactor design which can make fully pyrolysis of waste tires, thus to get high oil output.

• 3. Big capacity

Also due to continuous feeding and discharge system, and unique mutiple reactor design, our fully automatic continuous waste tyre pyrolysis plant can process at least 15 tons waste tires per day, up to 50T/D per set.

• 4. Internal rotating for conitnuous operation

For external rotating system, you have to change the sealing material every three days, thus cannot achieve the real sense of continuous process. But our continuous waste tyre pyrolysis reactor adopts internal rotating method, which no need to worry about the sealing of the external rotating system.

• 5. Long service life

During the continuous pyrolysis process, reactor heating is by indirect hot air heating, which will not damage reactor so much, thus to keep long usage life of the reactors. And since the hard steel wire already removed from waste tires before pyrolysis processs, thus no damage for the reactor.

pyrolysis plant heating waysHeating way differences of batch&fully automatic waste tyre pyrolysis plant

The technical data of no pollution fully automatic waste tyre pyrolysis plant:

Item Specifications
Model DY-C-15 DY-C-20 DY-C-30 DY-C-50
Cpacity 15T/D 20T/D 30T/D 50T/D
Power 35Kw 50Kw 65Kw 80Kw
Working typeContinuous/Fully Automatic
Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition)
Rotating Internal rotating
Cooling system Recycled waster cooling
Reactor material Q245R/Q345R boiler plate
Heating method Indireact hot air heating
Heating fuel Fuel oil/gas
Feedstock Waste tire/plastic/rubber/oil sludge
Output Fuel oil, carbon black, syn-gas

The technical data of no pollution batch waste tyre pyrolysis plant:

Items Contents
Equipment type DY-1-6 DY-1-8 DY-1-10
Day Capacity 6 ton 8 ton 10 ton
Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
Structural form Horizontal rotation
Operating pressure Normal
Material of pyrolysis Reactor Q245R/345R
Thickness of pyrolysis Reactor 16mm
Rotate speed of pyrolysis Reactor 0.4turn/minute
Size of Reactor(D×L) 2200*6000-2800*6600
Total power 19KW
Mode of cooling Water cooling
Cooling area of condenser 100sqm
Kind of transmission Internal gear drive
Noise dB(A) ≤85
Weight 27T-35T
Working form Intermittent operation
Delivery time 20days
Land area 35m*15m
Labor 3-4 workers
Density of oil 0.89g/cm3
Combustion value 44.30KJ/KG

 

The final product and application of no pollution waste tyre pyrolysis plant:

By using no pollution waste tyre pyrolysis plant, you can get tyre oil, carbon black and steel wire from waste tyres. The tyre oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc., or used for generators to get electricity. The carbon black can be used for construction bricks with clay or used as fuel. The steel wire can be recycled to produce new steel products. Besides, some combustible gas generated can be recycled to the reactor and act as fuel, which will save energy for the whole process.

NO Name Percentage Usage
1 Tyre fuel oil 45% 1.Can be sold directly
2.Can be as fuel
3.Can be used industrial and commercial purposes. Such as power plant factory,glass factory,cement factory,ceramic factory.
2 Carbon black 30% 1.Can be sold directly
2.Can be used electric cable jacketing,black nylon bag,rubber additive
3 Steel wire 15% 1.Can be sold directly
2.Make steel bloom by use hydraulic press-packing
4 Oil gas 10% 1.Can be as fuel burn by use gas burning system
2.Extra gas also be storage as fuel for other heating
 

No matter which kind of non-pollution waste tyre pyrolysis plant you need, our machine can consistently meet stringent environmental regulations through multi-layered emission control technologies, creating both environmental and economic benefits. And we can help you install non-pollution waste tyre pyrolysis plant project smoothly.

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