Continuous Pyrolysis Plant

New design fully continuous waste plastic pyrolysis plant

Continuous Pyrolysis Plant / Date:01-17-2022

New design fully continuous waste plastic pyrolysis plant is a process newly developed by Doing Group. It uses a pyrolysis chemical reaction to separate waste solids such as tires, plastics, and rubber into fuel, carbon black, and combustible gases at high temperatures.


Doing Group's new design continuous pyrolysis plant

Fully continuous pyrolysis plant machine components

Including tire/plastic crushing system, continuous feed system, continuous rotary pyrolysis system, continuous slagging system, continuous cooling system, deodorizing system, continuous exhaust gas recovery system, continuous flue gas purification system. It operates under a completely sealed system with a very high level of automation and no manual feed and slagging operations are required. Fully automatic and mechanical processes ensure that the working environment is completely safe and clean.

700-500详情页全连续裂解设备.jpg  3D fully continuous waste plastic pyrolysis plantFully continuous waste plastic pyrolysis plant design details

The advantages of the new design fully continuous waste plastic pyrolysis plant :

1) Adapt to external rotation and uniformly heat the reactor 360°. No part of the reactor is heated for a long time, in this way, our reactor has a longer service life.

2) Spiral blade design Inside the reactor, the raw material is run along the inner wall of the reactor. The raw material moves evenly inside the reactor, directly contacts the heat transfer surface, and immediately receives heat. The heat exchange is rapidly and evenly distributed, and the pyrolysis process is greatly improved.

3) The reactor and feeder adopts frequency conversion explosion-proof motor, which can adjust the residence time of raw materials in the reactor according to the pyrolysis conditions of the raw materials in the reactor, so as to achieve the purpose of adjusting the processing amount and the pyrolysis state, so that the raw materials meet the requirements. In the case of a treatment amount, it is sufficiently decomposed to increase the oil yield.

fully continuous pyrolysis plant

3D fully continuous waste plastic pyrolysis plant

4) Our reactor can be fed by steel wire free tire rubber particles and steel wire tire rubber particles. The carbon black can also be separated from the steel wire when the carbon black is discharged. If the raw material does not contain steel wire, the reactor can increase the processing capacity by 10%. In the process of discharging carbon black, the steel wire and carbon black can be cooled and can be directly collected and saved. Cooling time, improve production efficiency.

5) While using the burner as a heat source, our reactor recycles the non-condensable combustible gas generated by tire pyrolysis and passes the exhaust gas burner as the second heat source of the reactor to achieve "self-sufficiency" and save fuel consumption. Will reduce production costs and increase customer revenue. In addition, the flue gas after combustion of the exhaust gas is effectively treated to meet the environmental standards for flue gas emissions.

Now, the country has issued relevant policies to support recycling of waste tires, which is enough to indicate that the large-scale waste tire batch processing industry will be a huge potential market in the future. Therefore, investing in new design fully continuous waste plastic pyrolysis plant now is the best investment opportunity for you to seize market share in the future!

The specific technical parameters of the new design fully continuous waste plastic pyrolysis plant of Doing Group:

1Working methodFully automatic, no stop even a second.
2Reactor StructureEexternal reactor rotate. Material move inside reactor through a guiding device.
3Reactor size¢1.2m ×9.5m according to real material
4Reactor electricity consumption55 KW
5Heating methodIndirect heating, no direct fire to reactor
6Heating resourceOil, recycled waste gas.
7Cooling methodRecycling water (water consumption: 10 kg/t Evaporation loss )
8SealingBoth hard and soft sealing. Mainly use soft sealing.
9Control methodIntelligent, variable frequency automatic control +manual operation: also can be made full PLC system without any manual control according to customer requirement(price of this need to discuss)
11Reactor materialQ345R (stainless steel is available with different price if required)
12Machine life5-10 years according to material

The final products of fully continuous plastic pyrolysis plant are as follows:

1. Fuel oil: Fuel oil is widely used in marine boiler fuels, furnace fuels, metallurgical furnaces, and other industrial furnace fuels. According to use, fuel oil can be divided into marine fuel oil, furnace fuel oil and other fuel oils. According to statistics from the National Bureau of Statistics, China's fuel oil consumption is mainly concentrated in power generation, transportation, metallurgy, chemical industry, light industry and other industries.

pyrolysis plant fuel oil usageContinuous plastic pyrolysis plant fuel oil usage

2. Carbon black: Carbon black is mainly used for pressure ball combustion, or refined milling. The refined flour can be used in the production of new tires, rubber soles, and pigments.

continuous pyrolysis plant carbon black usage Continuous plastic pyrolysis plant carbon black usage


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