What are the applications of pyrolysis products?
Waste Tire/Plastic Pyrolysis Plant / Date:January 8, 2025
Pyrolysis is a thermal decomposition process that transforms waste materials into valuable products. Different raw materials can also produce different pyrolysis products through pyrolysis process. Here Henan Doing Company listed a detailed chart to help you learn about the raw materials for pyrolysis machines and their final pyrolysis products.
| Pyrolysis Machine | |
| Raw material | Final products |
| Waste rubber tires | Fuel oil, carbon black, syn-gas, steel wire |
| Waste plastic | Fuel oil, carbon black |
| Waste oil sludge | Fuel oil, ash, syn-gas |
| Aluminum Plastic Material | Aluminum ingot, fuel oil, syn-gas |
| Coal tar oil | Fuel oil, asphalt |
As we can see, the main final products of pyrolysis machines are pyrolysis oil, carbon black, steel wire, and syn-gas, etc. These products have a wide range of applications across various industries, making pyrolysis an essential technology for waste management and resource recovery. Now let’s have a detailed understanding.
Final Products of Pyrolysis Machine
1.Applications of Pyrolysis Oil
Energy Production: Pyrolysis oil can serve as a substitute for traditional fossil fuels in many industrial applications. It can be combusted in boilers and furnaces of factories, providing a renewable energy source that reduces reliance on fossil fuels. For example, in manufacturing plants that require a continuous supply of heat for processes like drying, melting, or curing, pyrolysis oil offers a viable alternative.
Refining to Diesel: With some upgrading, it can be used in diesel generators or heavy machinery like trucks, ships, tractors, agricultural machinery, etc.. Henan DOING has advanced pyrolysis machines for sale and pyrolysis oil distillation machine that is designed to refine black oil, heavy tire/plastic pyrolysis oil and industrial waste oils into light diesel. The refining process involves distillation, cooling, decoloring and deodorizing systems. The residual material after distillation is similar to asphalt and can be used for paving or further refined.
Applications of Pyrolysis Oil Distillation Plant Products
2. Applications of Carbon Black
Rubber Industry: Carbon black is a key ingredient in the rubber industry. It is used as a reinforcing agent in the production of tires, conveyor belts, and other rubber products. By adding carbon black, the strength, durability, and wear resistance of rubber are significantly enhanced. Tires made with carbon black can withstand harsh road conditions and have a longer lifespan.
Coatings and paint: In the coatings and inks industry, carbon black is widely used as a pigment. Its high blackness and opacity make it an ideal choice for producing black paints, inks, and dyes. It also provides excellent lightfastness, ensuring that the color of the coated or printed materials remains stable over time.
Pyrolysis Carbon Black Usages
3.Applications of Steel wire
Recycling: Steel wire obtained from pyrolysis processes can be used in construction projects. It is commonly used as reinforcement in concrete structures, such as buildings, bridges, and dams. The steel wire provides additional strength and stability to the concrete, preventing cracks and increasing the overall durability of the structure.
Manufacturing: The steel wire can also be remelted and further processed into manufacture various wire products, such as wire ropes, fences, and wire mesh. These products are widely used in industries like mining, agriculture, and security.
4.Applications of Syn-gas
Energy Generation: Syn-gas, which contains combustible components, can be burned as fuel in a pyrolysis reactor. For example, DOING pyrolysis machine contains an exhaust gas treatment device, and the exhaust gas can be returned to the reactor for continued combustion after treatment. This not only makes use of a by - product but also reduces the need for additional fuel sources, saving the operations cost of pyrolysis machines.
Final Products and Applications from Pyrolysis Machine
The applications of pyrolysis products are diverse and offer significant benefits to various industries. By effectively utilizing these products, industries can reduce waste, conserve resources, and contribute to a more sustainable future. At the same time, there are great profit margins between the waste materials and pyrolysis products, which allows companies and investors to generate better income.
