Waste tyre recycling disposal process equipment
Waste Tire Pyrolysis Plant / Date:12-26-2020
Waste tyre
With the development of society, our daily life is full of rubber products, such as tyre, shoes and so on. On one hand, they make our life convenient, on the other hand, if not be treated directly, continuous pyrolysis tire to fuel oil supplier, it devoted to meeting the demands of all the customers.
Waste tyre recycling disposal process equipment
The waste tyre recycling disposal process equipment is a machine that converts waste tyres and rubber and other waste materials into pyrolysis oil, carbon black and hydrocarbon gas. The waste tyre recycling disposal process equipment can reduce the volumes of the waste products and help human protect the environment.
Waste tyre recycling disposal process equipment working process
First step, make the reactor rotate clockwise 0.4 per minute, put raw materials into reactor automatically, close the feeding door tightly.Second step, burn the fuel materials (like coal, wood, natural gas, oil etc) in the furnace. The reactor will be heated slowly. When the temperature reaches nearly 180℃, the oil gas will come out and then go to the cooling system and liquefying to oil. Some incondensable gas which can’t cool down will flow to furnace through a pipe which can be used to heat the reactor.
In this way, you can save much more energy as you use energy for heating only in the first 2 hours. After the first 2 hours, the main fuel is gas. After pyrolysis, all the oil gas will come out from reactor, the temperature will fall down. Then make the rotate anticlockwise, carbon black discharging begins. Last step, when the temperature falls to 100℃, worker can open the reactor door and take steel out.
Main Feature of waste tyre recycling disposal process equipment working process :
1. 100% waste tyre recycling.
2. Environmental friendly: No chemical ingredients are used during processing. No soil, water and air pollution is observed during and after the process.
3. Generates lots of valuable products out of waste, all of the outlet products can be used as industrial raw materials with high value.
4. Apply the most advantage waste tyre recycling technology in the world.
5. The system creates an alternative source of energy to replace petroleum products and natural gas.
6. We supply plants with capacities of 5 ton /day to 10 ton/day.
Waste tyre recycling disposal process equipment technical data
| Technical parameter of waste tyre recycling disposal process equipment | ||||
| No. | Items | Contents | ||
| 1 | Equipment type | DY-1-6 | DY-1-8 | DY-1-10 |
| 2 | Raw material | Waste tyres | Waste tyres | Waste tyres |
| 3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
| 4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
| 5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton |
| 6 | Operating pressure | Normal | Normal | Normal |
| 7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R |
| 8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
| 9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
| 10 | Total power | 19KW | 19KW | 19KW |
| 11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
| 12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm |
| 13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
| 14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
| 15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 |
| 16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
| 17 | Delivery time | 20days | 20days | 20days |
| 18 | Weight | 27T | 30T | 35T |
| Prepared by customer about waste tyre recycling disposal process equipment | |||
| No. | Item | Consumption | |
| 1 | Coal(for choice) | 500kg/day | |
| 2 | Wood(for choice) | 800kg/day | |
| 3 | Natural gas(for choice) | 100-150kg/day | |
| 4 | Oil(for choice) | 300-350kg/day | |
| 5 | Electricity | 244kwh/day | |
| 6 | Water(recycled) | 60㎥ /month | |
| 7 | Total power | 19kw | |
| 8 | Land area | 35m*15m | |
Waste tyre recycling disposal process equipment final product application
1. Tyre crude oil usage (where need the oil as fuel)
A. power plant factory B. glass factory C. cement factory D. ceramic factory
E. aluminum factory F. boiler factory G. central heating factory H. painting factory
Fuel oil application
As the waste tyre carbon black there is ash inside so this quality is not so good. Until now our technology can use some ways to make the carbon black to briquette, which can be sold as the industry coal.
Carbon black application
This can be sold to the steel making factory.
4. The waste gas (CH4, C2H6, C3H8, C4H10 and H2)
As these gas cannot be cooled under the normal pressure, besides they are all combustible gas, which is dangerous to storage. After it produces we let the gas back to the combustion system to burn as energy. This will safe and save your fuel cost.
