Advanced design waste plastic disposal machine
Waste Tire Pyrolysis Plant / Date:02-22-2021
Waste plastic materials for disposal pyrolysis
Plastic products has been used widely, and waste plastic can be seen everywhere. It has seriously affected our environment on two aspects, such as visual pollution and potential hazards. Visual pollution means that aesthetic perception on living city affected by scrap plastic in everywhere. Potential hazards mainly refers to degradation-resistant of waste plastic affecting on absorbing of nutrients and water by crop, reducing the production; and otherwise, animals will be die if eats it unconscious. Recycling and utilization of waste plastic is increasingly becoming an important aspect for environmental protection. Advanced design waste plastic disposal machine has supplied a new solution on disposal of waste plastic.
Advanced design waste plastic disposal pyrolysis machine
Advanced design waste plastic disposal machine is an industry that converts waste plastic and other waste materials into Pyrolysis Oil, Carbon Black & Hydrocarbon Gas. The advanced design waste plastic disposal machine can reduce the volumes of the waste products and help human protect the environment. And the plastic has been one of the most common materials since the beginning of 20th century because of its durability, low cost and light weight. Plastic makes up around 30% of all rubbish collected. This includes various plastic composite materials, containers, plastic wrap, packaging, electronic goods, car body parts, etc.
Advanced design waste plastic disposal machine working process
Advanced design waste plastic disposal machine working process
The pyrolysis process and principle of waste plastic disposal machine:
Firstly, put the waste plastic raw material into pyrolysis furnace.
Secondly, burn the fuel material (coal, or wood, or natural gas, or oil) in the combustion system. The waste plastic will be cracked into oil gas in the pyrolysis reactor. The oil gas will enter into the three stages of condensers and become liquid fuel oil, that's plastic pyrolysis oil.
After finishing oil producing, the temperature of pyrolysis reactor will come down, at the same time; carbon black will be discharged automatically.
Lastly, when the temperature falls to 50 degree Celsius, worker could open the door of the pyrolysis reactor, and then can start another batch.
Approx oil yield of different raw materials:
Fuel oil from waste plastic pyrolysis disposal machine
| PE | 95% |
| PP | 90% |
| PS | 90% |
| ABS | 40% |
| Leftovers of paper | Wet 15-20%, dry 60% |
| House garbage | 35-50% |
| Plastic cable | 80% |
| Plastic bag | 50% |
| Submarine cable | 75% |
| Rubber cable | 35% |
| Sole | 30% |
| Big tires | 45-50% |
| Small tires | 35-40% |
| PVC | Not suitable |
| PET | Not suitable |
Advanced design waste plastic disposal machine technical data
| Technical parameter of advanced design waste plastic disposal machine | ||||
| No. | Items | Contents | ||
| 1 | Equipment type | DY-1-6 | DY-1-8 | DY-1-15 |
| 2 | Raw material | Waste tires | Waste tires | Waste tires |
| 3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
| 4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
| 5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton |
| 6 | Operating pressure | Normal | Normal | Normal |
| 7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R |
| 8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
| 9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
| 10 | Total power | 19KW | 19KW | 19KW |
| 11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
| 12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm |
| 13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
| 14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
| 15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 |
| 16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
| 17 | Delivery time | 20days | 20days | 20days |
| 18 | Weight | 27T | 30T | 35T |
| Prepared by customer about advanced design waste plastic disposal machine | ||
| No. | Item | Consumption |
| 1 | Coal(for choice) | 500kg/day |
| 2 | Wood(for choice) | 800kg/day |
| 3 | Natural gas(for choice) | 100-150kg/day |
| 4 | Oil(for choice) | 300-350kg/day |
| 5 | Electricity | 244kwh/day |
| 6 | Water(recycled) | 60㎥ /month |
| 7 | Total power | 19kw |
| 8 | Land area | 35m*15m |
Advanced design waste plastic disposal machine final product application
Fuel oil
Waste plastic pyrolysis fuel oil application
This oil product is a kind of crude fuel oil, which can be used for industrial heating used in any fuel needed industrial factories, such as cement plant, steel mill, glass factory, brick factory, boiler used factory, etc. Or can be refined to diesel, directly used in diesel burners, generators, heavy trucks, agricultural machinery, and mix with normal diesel used for cars.
Carbon black
Plastic pyrolysis carbon black application
Carbon black produced from this system is crude powdery material, which can be directly sold to cement factory mix with cement. Or made into briquettes used for heating, just like coal. Or grinded into fine powder used for making paint and printing ink.
