The latest waste tyre and plastic recycling plant
Waste Tire Pyrolysis Plant / Date:12-26-2020
Recycling technologies are becoming more popular by the day. This is mainly due to their ability to convert waste that humans produce to products that can be used. Additionally, the recognition of such technologies is additionally driven by the financial benefits that investors can accrue from recycling waste. The waste tyre and plastic recycling plant is fast expanding, becoming more profitable with each turning day.
The latest waste tyre and plastic recycling plant working process
Waste tyre and plastic recycling plant working process
2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank. Third, the exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment.
3. Smoke produced by processing the tyres/plastics can achieve national emission standard through dual desulfurization and dusting removal device.
4. After you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.
After all these steps, you can start another batch.
Features of waste tyre and plastic recycling plant as follows:
Waste tyre and plastic recycling plant installed
1. Raw material is cheap and easy to provide
2. 100% wastage tyre recycling is achieved
3. No soil, water or air pollution is observed during and after the process
4. Creates economically valuable products out of wastage tyres
5. Cost-effective wastage tyre recycling technology in the world
6. It is a 100 % pollution free process, thus making eco-friendly environment
7. The process can be applied to all rubber based materials
8. The system creates an alternate source of energy to replace petroleum products and natural gas
9. System gives the opportunity to governments and local administrations to deal with the wastage tyre problem
10. The process of pyrolysis has duration of 15 to 18 hours, depending on the quantity and size of tyre. During the process different vacuum values are applied in pre-determined temperatures in different phases. Different gases are obtained and the condensed gas is stored as a fuel oil in tank.
The latest waste tyre and plastic recycling plant technical data
| Technical parameter of waste tyre and plastic recycling plant | ||||
| No. | Items | Contents | ||
| 1 | Equipment type | DY-1-6 | DY-1-8 | DY-1-10 |
| 2 | Raw material | Waste tyre/plastic | Waste tyre/plastic | Waste tyre/plastic |
| 3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
| 4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
| 5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton |
| 6 | Operating pressure | Normal | Normal | Normal |
| 7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R |
| 8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
| 9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
| 10 | Total power | 19KW | 19KW | 19KW |
| 11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
| 12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm |
| 13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
| 14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
| 15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 |
| 16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
| 17 | Delivery time | 20days | 20days | 20days |
| 18 | Weight | 27T | 30T | 35T |
| Prepared by customer about waste tyre and plastic recycling plant | |||
| No. | Item | Consumption | |
| 1 | Coal(for choice) | 500kg/day | |
| 2 | Wood(for choice) | 800kg/day | |
| 3 | Natural gas(for choice) | 100-150kg/day | |
| 4 | Oil(for choice) | 300-350kg/day | |
| 5 | Electricity | 244kwh/day | |
| 6 | Water(recycled) | 60㎥ /month | |
| 7 | Total power | 19kw | |
| 8 | Land area | 35m*15m | |
The latest waste tyre and plastic recycling plant final product application
1. Fuel oil (40% to 45%)
Fuel oil application
2. Carbon black (30% t0 35%)
Carbon black
Carbon black produced by pyrolysis process (cbp) is more economical as compared to carbon black produced primarily from petroleum. It is more reasonable to be used as an ingredient in the industries listed mentioned below:
• Electric cable jacketing
• Conveyor band
• Carrier bands
• Hose and doormat
• Black nylon bag
• Rubber additive
• Automotive spare parts
• Heat isolation
• Black colorant in rubber materials
• Plastic pipes
• Industrial rubber products
• Fire fighting
