Waste Tire Pyrolysis Plant
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New product waste rubber recycling machine

Waste Tire Pyrolysis Plant / Date:12-29-2016

rubber recycling machine
Waste rubber
On one hand, with the moderation of the society, rubber industry is developing at a rapid speed, rubber products are widely used in many field of life, on the other hand, the pollutant of rubber, increasing for its difficulty in decomposing, which was called “Black Contamination”, has became a big threat to the environment and get increasingly serious. Compared to the developed countries, we are still lack of experiences in treating the pollution the capital and market are also big problems.
converts waste rubber to oil
 Waste rubber recycling machine
 
Doing pyrolysis of waste rubber is a new green technology to recycle waste rubber and Doing have applied this technology in waste rubber recycling machine. By using the waste rubber recycling machine, finally you can get these pyrolysis products, such as fuel oil, carbon black and some combustible gas, all of which have a wide range of applications.

New product waste rubber recycling machine working process
rubber recycling machine
Waste rubber  recycling machine working process
 
First step, make the reactor rotate clockwise 0.4 per minute, put raw materials into reactor automatically, close the feeding door tightly.Second step, burn the fuel materials (like coal, wood, natural gas, oil etc) in the furnace. The reactor will be heated slowly. When the temperature reaches nearly 180℃, the oil gas will come out and then go to the cooling system and liquefying to oil. Some incondensable gas which can’t cool down will flow to furnace through a pipe which can be used to heat the reactor.
In this way, you can save much more energy as you use energy for heating only in the first 2 hours. After the first 2 hours, the main fuel is gas. After pyrolysis, all the oil gas will come out from reactor, the temperature will fall down. Then make the rotate anticlockwise, carbon black discharging begins. Last step, when the temperature falls to 100℃, worker can open the reactor door .
Main Feature of waste rubber recycling machine:
rubber machine
3D picture of waste rubber recycling machine
 
1. 100% waste rubber recycling.
2. Environmental friendly: No chemical ingredients are used during processing. No soil, water and air pollution is observed during and after the process.
3. Generates lots of valuable products out of waste, all of the outlet products can be used as industrial raw materials with high value.
4. Apply the most advantage waste rubber recycling technology in the world.
5. The system creates an alternative source of energy to replace petroleum products and natural gas.
6. We supply plants with capacities of 5 ton /day to 10 ton/day.

Technical parameter of  waste rubber recycling machine
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste rubber Waste rubber Waste rubber
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T

Prepared by customer about  waste rubber recycling machine
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m


Waste rubber recycling machine final product application
rubber machine
Fuel oil application
Fuel oil: Widely used as fuel oil in industries such as steel and iron factories, ceramics or chemical industries or hotels, restaurants etc. or used for generators to get electricity.

Carbon black: used for construction bricks with clay also can be used as fuel


Combustible gas: Can be recycled and used during process as fuel.

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