Fully continuous waste tire pyrolysis plant
Waste Tire Pyrolysis Plant / Date:12-28-2020
Nowadays, recyling and processing of the “black pollution” namely waste tire pollution, and “white pollution” namely white plastic pollution is a worldwide problem. People become focus on this big problem, traditional oil refine can keep pace with the development of our society, so one who want to involve in this industry should adopt some advanced technology.
Fully continuous waste tire pyrolysis plant
Fully continuous waste tire pyrolysis plant and batch waste tire pyrolysis plant
Fully continuous waste tire pyrolysis plant
Batch waste tire pyrolysis plant
Fully continuous waste tire pyrolysis plant advantage
1.Fully automatic with low labour cost
Our fully continuous waste tire pyrolysis plant is controled by PLC system with automatic feeding and discharge system, which only need 1-2 worker for operating the PLC or computer is ok.
2.Fully pyrolysis for high oil output
Our fully continuous waste tire pyrolysis plant adopts mutiple reactor design which can make fully pyrolysis of waste tires, thus to get high oil output.
3.Big capacity
Also due to continuous feeding and discharge system, and unique mutiple reactor design, our fully automatic continuous waste tyre pyrolysis plant can process at least 10 tons waste tires per day, up to 100T/D.
4.Internal rotating for conitnuous operation
For external rotating system, you have to change the sealing material every three days, thus cannot achieve the real sense of continuous process. But our continuous waste tyre pyrolysis reactor adopts internal rotating method, which no need to worry about the sealing of the external rotating system.
5.Continuous working save time and energy
6.Long working life
During the continuous pyrolysis process, reactor heating is by indirect hot air heating, which will not damage reactor so much, thus to keep long usage life of the reactors. And since the hard steel wire already removed from waste tires before pyrolysis processs, thus no damage for the reactor.
Fully continuous waste tire pyrolysis plant technical data
Fully automatic waste tire pyrolysis plant application
Application of fully continuous waste tire pyrolysis plant
Carbon black application
Fully continuous waste tire pyrolysis plant
What's the difference fully continuous waste tire pyrolysis plant and batch waste tire pyrolysis plant?
Fully continuous waste tire pyrolysis plant and batch waste tire pyrolysis plant
Fully continuous waste tire pyrolysis plant
Fully continuous waste tire pyrolysis plant, you should feed material on one side and remove the carbon continuously by the other side. When the temperature reaches 250-280°, we can get the crude oil and the oil steam will be produced continuous until the temperature reaches 300-400°C. Feed five tons raw material, oil output ends after about five hours. Repeat the above process, and slag will keep coming out for two hours without any labor force. Then you can start over, one day’ work is finished until slag completely come out.
Batch waste tire pyrolysis plant
By this batch type of waste tire pyrolysis plant, workers should fill the raw material, for example, the waste tire, plastic with a batch of raw material and take the process, and then after cooling down and removal of the carbon, the next process will happen. Batch pyrolysis plant is able to process 10 tons raw material one day. It needs feeding time for one and a half hour, processing time for eight to nine hours, cooling time for five to six hour, and slagging out time for two hours. In this process, the steel wire should be pulled out by people. It is more traditional, so it is cheap enough for people who haven’t prepared enough fund for this project.
Fully continuous waste tire pyrolysis plant advantage
Fully continuous waste tire pyrolysis plant advantage
Fully continuous waste tire pyrolysis plant advantage
Our fully continuous waste tire pyrolysis plant is controled by PLC system with automatic feeding and discharge system, which only need 1-2 worker for operating the PLC or computer is ok.
2.Fully pyrolysis for high oil output
Our fully continuous waste tire pyrolysis plant adopts mutiple reactor design which can make fully pyrolysis of waste tires, thus to get high oil output.
3.Big capacity
Also due to continuous feeding and discharge system, and unique mutiple reactor design, our fully automatic continuous waste tyre pyrolysis plant can process at least 10 tons waste tires per day, up to 100T/D.
4.Internal rotating for conitnuous operation
For external rotating system, you have to change the sealing material every three days, thus cannot achieve the real sense of continuous process. But our continuous waste tyre pyrolysis reactor adopts internal rotating method, which no need to worry about the sealing of the external rotating system.
5.Continuous working save time and energy
6.Long working life
During the continuous pyrolysis process, reactor heating is by indirect hot air heating, which will not damage reactor so much, thus to keep long usage life of the reactors. And since the hard steel wire already removed from waste tires before pyrolysis processs, thus no damage for the reactor.
Fully continuous waste tire pyrolysis plant technical data
| No. | Item | Specifications | ||||||
| 1 | Model | DY-C-10 | DY-C-20 | DY-C-30 | DY-C-50 | DY-C-60 | DY-C-80 | DY-C-100 |
| 2 | Cpacity | 10T/D | 20T/D | 30T/D | 50T/D | 60T/D | 80T/D | 100T/D |
| 3 | Power | 35Kw | 50Kw | 65Kw | 80Kw | 90Kw | 105Kw | 120Kw |
| 4 | Working type | Continuous | ||||||
| 5 | Reactor deisgn | Mutiple reactors (The quantity and size depends on the raw material condition) | ||||||
| 6 | Rotating | Internal rotating | ||||||
| 7 | Cooling system | Recycled waster cooling | ||||||
| 8 | Reactor material | Q245R/Q345R boiler plate | ||||||
| 9 | Heating method | Indireact hot air heating | ||||||
| 10 | Heating fuel | Fuel oil/gas | ||||||
| 11 | Feedstock | Waste tire/plastic/rubber | ||||||
| 12 | Output | Fuel oil, carbon black | ||||||
Fully automatic waste tire pyrolysis plant application
Application of fully continuous waste tire pyrolysis plant
Carbon black application
| NO | Name | Percentage(%) | Usage |
| 1 | Tyre oil | 40~45 | * can be sold directly. |
| * can be as fuel. | |||
| 2 | Carbon black | 30~35 | * can be sold directly. |
| * Process into pellets used for industrial heating or make fine carbon by use carbon black refining machine. | |||
| 3 | Steel wire | 12~15 | can be sold directly. |
| 4 | Sync gas | 5 | * can be recycled as auxiliary heating fuel |
