Manufacture of High capacity plant converts waste plastic to oil_

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Features

Plastic to oil

With increasing plastic products consumption, waste plastic is also growing. At present in the world, waste plastic are mainly as plastic film, plastic yarn and fabric, foam, plastic packaging and containers, daily plastic products, plastic bags, agricultural film and so on. Besides, cars plastic, electronic and electrical appliances supporting plastic become one of the important sources of waste plastic after these products scrap. If there is any mistake of the application and post-processing of the storing, transportation and processing of waste plastic, it will damage the environment and harm to people’s health.

Converts waste plastic to oil machine

Converts waste plastic to oil is an emerging technology, plastic can be split into oil gas under high temperatures, and then through circulating water cooling system, cooling down oil gas to oil. Through the machine, we can not only processing of plastic waste, but also gaining valuable oil resources. Some people may worry about the second time pollution. Do not worry, our machine is completely sealed, around the machine is tasteless. Machine will produce some exhaust gas, but these gases will recycle to furnace door to heat the machine again. Our machine adopts activated carbon technology to remove bad smell, at the same time, use the water film dust removal system to wash the smoke. Finally to achieve the goal that no pollution to environment.
Converts waste plastic to oil machine working process

Converts waste plastic to oil machine working process

The mixed waste plastics will be shredded and continuously fed into the pyrolysis reactor via feeding machine. The materials will be pre-heated during the conveying process and the low melting point plastic like PVC will be pyrolyst. The HCl will be then neutralized treated after separation with other materials.

→     The constant temperature heating system supplies heat to the pyrolysis reactor. The raw materials are continuously fed into the pyrolysis reactor and spreaded by the system, completing pyrolysis reaction with the high-efficiency catalyst.

→     The pyrolyst oil gas is turned into high quality fuel oil and small amount of combustible gas after following processes such as fractional distillation separation, fixed bed secondary gas catalyzing and de-waxing etc.

→     The combustible gas is totally used as fuel to the system after scrubbing, which achieves heat energy self-supporting. The gas after being burnt will be qualified discharged after gas purification process.

→     The small amount of solid residue generated from the reaction is continuously discharged out of the reactor, and that could be further processed into fuel stick.

Oil Yield rate from waste plastic:

PVC material    with very little oil, not good
PE    95%
PP    90%
PS    90%
ABS    40%
Pure white plastic cloth    70%
Plastic package    40%
Plastic logo    20%
Paper coating    dry material 60%, wet 15%-20%
Household garbage    30% - 50%
Pure plastic cable covers    80%
Clean plastic bag    more than 50%

Technical Data

High capacity plant converts waste plastic to oil

Technical parameter of high capacity plant converts waste plastic to oil
No.	Items	Contents
1	Equipment type	DY-1-6	DY-1-8	DY-1-10
2	Raw material	Waste plastic	Waste plastic	Waste plastic
3	Structural form	Horizontal rotation	Horizontal rotation	Horizontal rotation
4	24-hour Capacity	6 ton	8 ton	10 ton
5	Oil yield	2.7-3.3ton	3.6 -4.4ton	4.5 -5.5ton
6	Operating pressure	Normal	Normal	Normal
7	Material of pyrolysis Reactor	Q245R	Q245R	Q245R
8	Thickness of pyrolysis Reactor	16mm	16mm	16mm
9	Rotate speed of pyrolysis Reactor	0.4turn/minute	0.4turn/minute	0.4turn/minute
10	Total power	19KW	19KW	19KW
11	Mode of cooling	Water cooling	Water cooling	Water cooling
12	Cooling area of condenser	100sqm	100sqm	100sqm
13	Kind of transmission	Internal gear drive	Internal gear drive	Internal gear drive
14	Noise dB(A)	≤85	≤85	≤85
15	Size of Reactor(D×L)	2200×6000	2200×6600	2600×6600
16	Working form	Intermittent operation	Intermittent operation	Intermittent operation
17	Delivery time	20days	20days	20days
18	Weight	27T	30T	35T

Prepared by customer about high capacity plant converts waste plastic to oil
No.	Item	Consumption
1	Coal(for choice)	500kg/day
2	Wood(for choice)	800kg/day
3	Natural gas(for choice)	100-150kg/day
4	Oil(for choice)	300-350kg/day
5	Electricity	244kwh/day
6	Water(recycled)	60㎥ /month
7	Total power	19kw
8	Land area	35m*15m

Application

High capacity plant converts waste plastic to oil final product application

1. Fuel oil (45%-50%): Oil from this machine can be used as industrial fuel for burning.

Fuel oil application

2. Carbon black (30%): Carbon black from plastic to oil machine . You can sell it to the brick factory as internal combustion or to the factory which need it as raw materials, such as shoe, tire, cable and sealant companies. Second, could make further process, make carbon black powder into carbon black briquette, and use it for burning.

Carbon black application

Recycling Machines

High capacity plant converts waste plastic to oil

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