Continuous fully automatic waste tyre pyrolysis plant
Continuous Pyrolysis Plant / Date:01-14-2021
Waste tyre pyrolysis plant can convert waste tyres into fuel oil, carbon black and steel wire through pyrolysis technology under high temperature and oxygen-free conditions, which can effectively reduce the environmental pollution caused by the accumulation of waste tyres, and at the same time can gain profit by selling the products. Compared with intermittent waste tyre pyrolysis plant, Doing continuous fully automatic waste tyre pyrolysis plant has larger processing capacity, more intelligent operation and higher working efficiency, which can save large amount of manpower and material resources for customers.
The composition of Doing continuous fully automatic waste tyre pyrolysis plant:
Doing continuous fully automatic waste tyre pyrolysis plant
The whole continuous fully automatic waste tyre pyrolysis plant is mainly composed of feeding system, horizontal pyrolysis reactor, condensing system, oil tank, combustible gas recovery system, discharging system, tail gas purification system, flue gas purification system, pressure and temperature multi-point monitoring system, PLC electric control system, etc.
The advantages of Doing continuous fully automatic waste tyre pyrolysis plant:
Five advantages of Doing continuous fully automatic waste tyre pyrolysis plant
1. Continuous feeding and discharging
For continuous fully automatic waste tyre pyrolysis plant, the feeding of raw materials and the discharging of carbon black are continuous. As long as you have enough raw materials, you can keep feeding without stopping, which can save feeding time and labor cost. What’s more, our carbon black discharging system adopts high temperature explosion-proof motor with cooling water jacket, carbon black can be discharged directly at high temperature and ensure the temperature of carbon black is below 50 degrees when discharging. In this way, the carbon black can be collected directly without waiting for cooling, saving a lot of time while ensuring continuous slag discharge.
2. Large daily processing capacity
The maximum daily processing capacity of a intermittent waste tyre pyrolysis plant is 15t. If you want to do a large project with intermittent waste type pyrolysis plant, you need to install multiple production lines, but the daily processing capacity of continuous fully automatic waste tyre pyrolysis plant can reach 30t-80t, which is suitable for large capacity projects and requires less land.
3. Fully intelligent and automatic
The continuous fully automatic waste tyre pyrolysis plant is equipped with various testing instruments, which can detect the temperature inside the furnace and pipeline in real time. The automatic feeding and slagging are also automatic and intelligent, which is more accurate and saves labor cost. Almost all of the running process are controlled by PLC electronic control system, and only 2-3 people are needed to operate a continuous fully automatic waste tyre pyrolysis plant.
4. Long service life and high stability
Continuous fully automatic waste tyre pyrolysis plant adopts indirect air heating protecting the pyrolysis reactor from heating by fire, which is more efficient and can help the pyrolysis reactor have a long service life and high stability.
5. High security and environmental protection
Each part of the continuous fully automatic waste tyre pyrolysis plant is sealed to ensure the whole operation process is safe and free from oil gas leakage and dust pollution.
Technical data of continuous fully automatic waste tyre pyrolysis plant
| No. | Item | Specifications | ||||||
| 1 | Model | DY-C-10 | DY-C-20 | DY-C-30 | DY-C-50 | DY-C-60 | DY-C-80 | DY-C-100 |
| 2 | Cpacity | 10T/D | 20T/D | 30T/D | 50T/D | 60T/D | 80T/D | 100T/D |
| 3 | Power | 35Kw | 50Kw | 65Kw | 80Kw | 90Kw | 105Kw | 120Kw |
| 4 | Working type | Continuous | ||||||
| 5 | Reactor deisgn | Mutiple reactors (The quantity and size depends on the raw material condition) | ||||||
| 6 | Rotating | Internal rotating | ||||||
| 7 | Cooling system | Recycled waster cooling | ||||||
| 8 | Reactor material | Q245R/Q345R boiler plate | ||||||
| 9 | Heating method | Indireact hot air heating | ||||||
| 10 | Heating fuel | Fuel oil/gas | ||||||
| 11 | Feedstock | Waste tire/plastic/rubber | ||||||
| 12 | Output | Pyrolysis oil, carbon black, combustible gas | ||||||
The final products of DOING continuous fully automatic waste tyre pyrolysis plant consists mainly of pyrolysis oil, carbon black and combustible gas. And they all have many applications in industry.
1. Pyrolysis oil
The applications of pyrolysis oil
The oil yield is about 40-50%. The pyrolysis oil can be directly sold, as fuel for industrial enterprises such as cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory or for heavy oil generators; It can also be refined by pyrolysis oil distillation machine to get diesel fuel with higher economic value.
2. Carbon black
The application of carbon black
It can be directly sold, or made into briquettes, used for heating and burning, or milled into powder, widely used in new tires, shoe soles, or paint.
3. Combustible gas
It can be recycled to the combustion furnace to heat the pyrolysis reactor to save fuel such as coal, wood, natural gas, etc. for customers.
Due to the high automation, high efficiency and low labor cost of the continuous fully automatic waste tyre pyrolysis plant, it is very popular in Southeast Asia, Europe and other countries with high labor cost. Doing Group has mature manufacturing technology of continuous fully automatic waste tyre pyrolysis plant, which can guarantee the quality and high oil output rate of the plant. If you are interested in it, just feel free to contact us.
