Waste Tire Pyrolysis Plant
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Waste tire to oil recycling machine

Waste Tire Pyrolysis Plant / Date:12-10-2016

tire to oil machine
Waste tyre
The development of the society provides a good environment for the car industry, and the tire industry also benefits a lot. Usually the raw material of the tyre is natural rubber, which has a long service life and a strong wear resistance. At the same time, it is also a problem to deal with the waste tyre. The number of the waste tire keeps increasing, but there is no practical method to handle this problem. Burning the waste tire will produce toxic gas and smog, which are harmful to the human being and the environment. Just leave the waste tire in a empty land is also dangerous. They will cause fire easily, in addition, we all know that the land resources is precious, and the increasing waste tyres will cause the waste of land if we still use this method.
Henan Doing produced waste tire to oil recycling machine adopts pyrolysis technology that can convert waste tire to fuel oil ,carbon black and steel wire.


tire recycling machine
Waste tire to oil recycling machine
Waste tire to oil recycling machine working process
tire recycling machine
Waste tire to oil recycling machine working process
1. Put the waste tires into the reactor.

2. Heat the reactor by using fuel materials, such as coal, charcoal, fuel gas, wood etc. The reactor will be slowly heated, when the temperature reaches around 250 degree, the oil gas will be produced.

3. A part of oil gas will go to the condensing system to form liquid oil. We adopt new-type tubular condenser which can improve the oil yield efficiency. The gas which can not be liquefied under normal pressure will go back to combustion system. It can be used as fuel material to heat the reactor, which will save energy for the whole working process.

4. After finishing oil production, the temperature of reactor will be down. At the same time, we can get carbon black and steel wire.

5. Lastly, the smoke produced from reactor can achieve national emission standard after being processed by the dedusting system.


Waste tire to oil recycling machine advantage
tire recycling machine
Waste tire to oil recycling machine
Firstly, zero emission. In the dedusting system, three steps are used to dedust the hot smoke from reactor, more than 95% of the dust would be removed. The released gas is pollution-free and can be discharged in the air directly.

Secondly, high efficiency. We adopt new type of condensers which can further ensure and improve the oil yield efficiency. The catalyst is made from 24 chemicals, which not only reduces sulfur content and density of oil, but also improves its flavor and color.




 Waste tires to oil recycling machine technical data

Technical parameter of waste tire to oil recycling machine
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste tires Waste tires Waste tires
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T
 
Prepared by customer about waste tires to oil recycling machine
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m


Waste tire to oil recycling machine final product application

waste tire to oil recycling machine


Fuel Oil (45% to 52%)
The main application of oil products produced by waste tire to oil reyccling machine is the fuel oil that is wide used for industrial and commercial purposes. 45% to 52% oil of the amount of recycled scrap tires can be carried with licensed tanker trucks.

Steel Wire (12% to 15%)
The third product of waste tire to oil recycling machine is steel wire, the quantity of steel wire is about 12% to 15% according to tyre quality. It is very easy to sell steel wire scrape in local market.

Carbon Black Powder (30%)
tire to oil
Waste tire to oil recycling machine
The second product of waste tire to oil recycling machine is carbon black. The quantity of carbon black is about 30% to 35% according to tyre quality. The use of carbon black is as a chemical strengthener in rubber and coloring agent in pigment industries. This carbon black price is very competitive compared to petroleum carbon black, so our pyrolysis carbon black is good option in stead of petroleum carbon black.
 Gases (About 10%)
We get about 10% pyrolytic gases during pyrolysis process. The main component of this gases are methane (CH4), so we can not condense and store this gases. We use this gases to heat the reactor and we can use exceed gases for other heating application.

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