New technology continuous waste tyre pyrolysis plant
Waste Tire Pyrolysis Plant / Date:01-04-2021
New technology continuous waste tyre pyrolysis plant
New technology continuous waste tyre pyrolysis plant working process
New technology continuous waste tyre pyrolysis plant working process
Shred tyres: Use a specialized tyre shredder to process big whole tyres into 3-5cm small pieces for easy feeding. The tyre shredder is a single and fully automatic shredding system, which can be directly connected to the feeding system of the continuous pyrolysis plant, which no need any transfer process.
Continuous pyrolysis process: Shredded tyres go into the continuous waste tyre pyrolysis plant, will firstly go through a mutiple pyrolysis reactor system to be pyrolyzed into oil gas. And oil gas will be cooling down to liquid oil through the cooling system. The residues (carbon black) will be pushed by continuous feeding tyres to the carbon black dischrge system for discharge.
New technology continuous waste tyre pyrolysis plant advantage
Continuous pyrolysis process: Shredded tyres go into the continuous waste tyre pyrolysis plant, will firstly go through a mutiple pyrolysis reactor system to be pyrolyzed into oil gas. And oil gas will be cooling down to liquid oil through the cooling system. The residues (carbon black) will be pushed by continuous feeding tyres to the carbon black dischrge system for discharge.
New technology continuous waste tyre pyrolysis plant advantage
Firstly, the pretreatment of tyres make the pyrolysis process more efficient. Secondly, its feeding of raw materials and discharging of slag are both automatic, which help saving manpower and cost. Thirdly, the continuous system can continuously work 24 hours per day, and it doesn’t need to be cooled before the second batch, which saves time and improve efficiency.
| Technical parameter of continuous waste tyre pyrolysis plant | ||||
| No. | Items | Contents | ||
| 1 | Equipment type | DY-1-6 | DY-1-8 | DY-1-10 |
| 2 | Raw material | Waste tyre | Waste tyre | Waste tyre |
| 3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
| 4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
| 5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton |
| 6 | Operating pressure | Normal | Normal | Normal |
| 7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R |
| 8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
| 9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
| 10 | Total power | 19KW | 19KW | 19KW |
| 11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
| 12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm |
| 13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
| 14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
| 15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 |
| 16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
| 17 | Delivery time | 20days | 20days | 20days |
| 18 | Weight | 27T | 30T | 35T |
| Prepared by customer about continuous waste tyre pyrolysis plant | |||
| No. | Item | Consumption | |
| 1 | Coal(for choice) | 500kg/day | |
| 2 | Wood(for choice) | 800kg/day | |
| 3 | Natural gas(for choice) | 100-150kg/day | |
| 4 | Oil(for choice) | 300-350kg/day | |
| 5 | Electricity | 244kwh/day | |
| 6 | Water(recycled) | 60㎥ /month | |
| 7 | Total power | 19kw | |
| 8 | Land area | 35m*15m | |
Application of continuous waste tyre pyrolysis plant final product
Application of continuous waste tyre pyrolysis plant final product
Fuel oil from waste tyre are used in below industries
A.power plant factory
B.glass factory
C.cement factory
D.ceramic factory
E.aluminum factory
F.boiler factory
G.central heating factory
H.painting factory
The usage of final production-----Carbon black
Carbon black from waste tyre are used in below industries
A.electric cable jacketing
B.conveyor ban
C.hose and doormat
D.black nylon bag
E.rubber additive
F.automatic spare parts
G.heat isolation
H.black colorant in rubber materials
