Is the pyrolysis process safe? How to ensure the safe operation of pyrolysis machines?

Generally, the pyrolysis process is safe if the pyrolysis machine has excellent safety configurations and fine manufacturing designs. Pyrolysis involves heating materials in the absence of oxygen to break them down into useful products. Therefore, to ensure the safe operation of pyrolysis machine, we need to pay important attention to the design and configurations of the pyrolysis machine and post-maintenance and inspection:

1. Equipment selection: 

Choose high-quality, reliable pyrolysis machines from reputable manufacturers.

From the perspective of the equipment production process, the entire pyrolysis machine should have the safety system design in the process design, which also makes the pyrolysis machine produced by different manufacturers have certain differences.

DOING pyrolysis machine for sale

In terms of specific configuration, DOING pyrolysis machine is equipped with safety equipment such as buffer tanks (slowing down the oil and gas flow rate), water seals (preventing exhaust gas backflow), and vacuum negative pressure devices (DOING patented device to prevent flash explosions); from the perspective of the process details of the equipment, DOING pyrolysis machine uses fully automatic submerged arc welding technology and the pressure-resistant head design, which greatly enhances its pressure resistance; and DOING pyrolysis machine is also equipped with flow gas detection, pressure gauge temperature gauge, alarm bell and other safety accessories, which comprehensively ensure the safe operation of pyrolysis machine.

Manufacture of DOING pyrolysis machine

2. Training&Maintenance:  

Operators should receive proper training on the safe operation of the pyrolysis machine, including understanding the process, handling emergencies, and following safety procedures; Regularly maintain the pyrolysis machine to ensure it is in good working condition. Check for leaks, damaged parts, and malfunctioning safety devices.

For this part, DOING engineers will provide professional safe operation guidance and training for workers after determining the specific project equipment. Pyrolysis machines need to run at high temperatures for a long time every day, so daily maintenance is essential. Motors, oil pumps, and bearings need to be lubricated regularly, and equipment pipelines need to be cleaned every once in a while, because during the long pyrolysis process, some carbon black impurities will be deposited at the bottom of the pipeline. If they are not handled for a long time, it will cause blockage and gas stagnation, and will also cause pressure to be generated, thus creating safety hazards.

Guide and training services provided by DOING

In addition, there are other points that need attention: have appropriate fire prevention measures in place, such as fire extinguishers and automatic sprinkler systems; Continuously monitor the temperature, pressure, and gas emissions during the pyrolysis process to detect any abnormalities early, etc. By following these measures, the safety of the pyrolysis process can be greatly enhanced.

DOING pyrolysis machines installed in various countries

All in all, the pyrolysis process is safe if we adopt some safety guarantee solutions. If you have any questions, welcome to contact DOING, a reliable and experienced pyrolysis machine manufacturer. DOING will help you customize a suitable scheme to carry out the project in addition to the safe operation.