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Which types of pyrolysis plant can be selected and how to choose the equipment that suits ourselves?
Waste Tire/Plastic Pyrolysis Plant / Date:January 14, 2022
Now the waste tire/plastic/rubber/oil sludge pyrolysis business is becoming more and more popular, because it can not only realize the full use of resources, but also bring great benefits. To develop the pyrolysis business, the necessary preparation is to purchase suitable pyrolysis plant. There are three main types of pyrolysis plants available: full continuous type, semi-continuous type, and batch type.
Different types of waste tire/plastic/oil sludge pyrolysis plant
1. Full continuous pyrolysis plant
This pyrolysis system operates 24/7 with fully automated feeding and discharging, achieving high efficiency and low labor costs. Its processing capacity typically ranges from 15 to 50 tons per day. However, it requires stable raw material supply and higher upfront investment, with prices starting at $200,000.
2. Semi-continuous pyrolysis plant
Combining continuous feeding with high temperature discharging, this type balances automation and flexibility. It suits medium-scale operations with a processing capacity of 10–20 tons per day. The price generally falls above $100,000, depending on configuration.
3. Batch pyrolysis plant
Designed for small-scale or intermittent production, this manually operated system processes materials in batches. Its capacity ranges from 100 kg to 15 tons per day, with prices starting at $25,000, making it ideal for startups or regions with limited raw material supply.
Batch/Semi-continuous/Fully continuous pyrolysis plants for sale
Then how to choose the pyrolysis plant that suits ourselves? Which type pyrolysis plant is better? We can make the decision based on the national policy, automation degree requirements and investment budget.
First of all, before buying pyrolysis plant, be sure to check the relevant local policies, regulations and advocacy for carrying out the business of waste tire/plastic/rubber/oil sludge business. This will help to go through the relevant plant establishment procedures, environmental assessment procedures and so on. Because some countries and regions have made it clear that full continuous type pyrolysis plant must be used if they want to carry out the business of relevant pyrolysis business.
Besides that, we can select the suitable pyrolysis plant based on the requirements of automation degree. The batch type pyrolysis plant mainly process raw materials batch by batch, which requires manual operation and less pre-treatment process, suitable for small-scale or diversified feedstock (e.g.,bulky aluminum-plastic composites). The semi-continuous type pyrolysis plant offers a higher degree of automation than batch type, providing continuous operation after initial setup, which makes it more efficient for medium-scale production. But the full continuous type pyrolysis plant has higher automation degree and higher processing efficiency, which supports continuous feeding&discharging and saves more time&labor.
The advantasges of fully continuous waste tire pyrolysis plant
Last but not least, the investment budget will also influence the selection of pyrolysis plant. In comparison, the full continuous type pyrolysis plant costs more than batch type pyrolysis plant. Based on price range references, the initial investment for batch pyrolysis equipment is approximately US$25,000; semi-continuous pyrolysis unit is more expensive; and fully continuous pyrolysis system typically requires an investment of over US$150,000.
I hope above suggestions can help you choose the suitable pyrolysis plant. Henan Doing company has customized and installed both full continuous type and batch type pyrolysis plants for customers in more than 90 countries and regions. If you also want to invest in waste tire/plastic/rubber/oil sludge pyrolysis business, welcome to send an inquiry to customize the pyrolysis solutions and equipment!
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